In printing applications, we often encounter two situations. Firstly, according to the printing needs, we need to frequently adjust our printing curing facilities. Secondly, printing companies often need to upgrade and transform their curing systems due to cost considerations
To fix this problem, IUV has developed this Mercury & LED hybrid exchange system.
Both mercury UV curing systems UV LED curing system utilize a power module with two software algorithms. Apart from that, the LED light and mercury lamp can be easily switched on and off. The two can also be interchanged easily to meet the numerous customer requirements for curing procedures without requiring other operations.
- The LED lamp box and mercury lamp can be inserted and pulled out from the machine quickly.
- The system identifies the required type of lighting automatically without additional operations.
- The water-cooling structure integrated into the LED box ensures environmental protection and high efficiency.
- Both systems are capable of meeting all the printing curing process requirements.
- It improves productivity and reduces the costs of running the machines.
- IUV utilizes a unique technology that uses interchangeable lamps to achieve independent production and ensure a smooth current flow. This technology effectively maintains a constant chip current, reducing the failure rate.
- One notable feature of IUV’s technology is the adjustable power capability ranging from 1% to 100%. This feature allows the system to adjust the power output based on the printing speed automatically. Moreover, the system is designed to supply power to mercury lamps and LEDs, enabling seamless interchangeability. This flexibility allows for compatibility with a wide range of curing materials.
- The advantages of this technology include flexible and efficient control over the power supply, the ability to switch between LED and mercury lamps, and automatic software identification. These features eliminate unnecessary operations, significantly improving efficiency and enhancing adaptability to different materials.
- Flexibility
A Mercury and LED exchanging curing system provides the flexibility to switch between mercury UV lamps and LED UV lamps within the same system. This allows you to adapt to different curing requirements, materials, or ink types. You can choose the most suitable technology for each specific application, maximizing curing effectiveness.
- Compatibility
Different printing groups may use different types of ink that require specific curing systems with different technologies. With a Mercury and LED exchanging curing system, you can easily switch between the two technologies to accommodate the needs of different printing groups or ink types.
- Seamless Production Switching
The ability to efficiently replace the curing system without compromising work efficiency allows for smooth transitions between different production processes. The system automatically recognizes the type of lamp being used, eliminating the need for manual settings and reducing downtime during the switching process.
- Energy Conservation
LED UV lamps are known for their energy efficiency compared to mercury UV lamps. By utilizing LED technology, you can maximize energy conservation and reduce energy costs in your curing process.
- Cost Savings
The flexibility of a Mercury and LED exchanging curing system can lead to cost savings. You can optimize the curing process by using the most efficient technology for each application, reducing waste and improving overall production efficiency. Additionally, LED UV lamps have a longer lifespan compared to mercury lamps, resulting in reduced maintenance and replacement costs.
- In summary, a Mercury and LED exchanging curing system offers versatility, compatibility, seamless production switching, energy conservation, and cost savings, making it a valuable solution for various printing processes and materials.
Our LED UV curing lights can adapt to almost all curing lights on the market, whether it’s ARC or LED, making it very convenient for you to upgrade and transform the curing system of existing machines.
We have handled over 5,000 UV LED curing system retrofitting projects globally, which keeps surging annually.