Slide
IUV is the leading manufacturer of UV LED & UV curing systems for printing, coating and converting applications.

Upgrade to LED UV

Get Our LED UV System ,Get A Great Return Of Investment

IUV LED UV System ,The Best Return Of Investment

Flexo printing machine
Slide
LED UV Is The Inevitable Trend In Printing, Coating and Converting Industries
Legal Requirements

Base on "The Minamata Convention on Mercury" , 128 countrys around the world are starting a strictly limit of the use of mercury(Hg).

Carbon Footprint Requirements

With the global emphasis on carbon footprint and strict regulation of related energy consumption.Traditional mercury lamps that consume huge amounts of energy will be strictly regulated.

Market Competitive Requirement

Compared to traditional mercury lamps, the energy-saving efficiency of LED can reach 70%, greatly reducing the cost of your competitors. If you do not use LED, you will lose the market advantage.

UV LED curing system for flexo and offset label printing production line
UV LED Enhance Your Priting Press with Energy Saving, Effiency and Quality

Upgrade to IUV LED UV curing system can reduce energy cost by over 70%, while providing efficient and precise UV ink drying to your flexo printing machine and offset printing machine.

 

  • 70% Energy Saving: With IUV’s unique width sensoring technology and modular power control technology. We can provide you the a energy saving at over 70%.
  • Operation Cost Saving: With IUV unique power control technology, the system provide the best stability and intelligence. Combaining with the long lifespan of UV LED, the UV LED protection for printing material and there’s no need for maintaining spare parts, your operation cost will save massivly.
  • Seamless Installation:IUV’s UV LED curing system had been seamlessly installated to almost any models of printing machine in the market like OMET,Bobst,Mark Andy, Nilpeter,Gallus, Heidelberg etc, and support easy UV LED upgrade from GEW mercury UV. 
  • Printing production improve: IUV’s LED UV curing system technology also offer improvement in printing management ,printing speed and printing quality.
  • Machine stability and performance consistency: With our unique electronic control system and optical path design,IUV offer the most stable and best performing LED UV curing systems for printing press in the market.
Benefit From LED UV Upgrading Process
Energy Efficiency:
  • Compared to mercury arc UV systems that operate the same function, LED UV for printing machine system typically save more than 70% of energy.
  • An investment return analysis comparing the most energy-efficient ARC UV on the market with a 45cm and 8 lights printing system shows that if printing operates two 8-hour shifts, five days a week, with a working load rate of 60% and an annual savings of $19400.
  • At the same process model it eliminate approximately 7 tons of carbon dioxide and liberate 46% of the grid load.
  • At our LED UV upgrade project in Omet / Bobst and many other printing machine , the energy efficiency consistently around 68-73%.
Slide
$0
Annual Savings
0%
Energy Saving
0%
Grid Load Releasing
0 Tons
Carbon Eliminating
  • Faster Curing Times: LED curing systems offer rapid curing speeds, allowing for shorter cycle times and increased production efficiency. This can lead to higher throughput and improved productivity.
  • Longer Lifespan: LED lamps have a much longer lifespan compared to traditional curing lamps, resulting in lower maintenance costs and less downtime.
  • Instant On/Off: LED lamps have instant on/off capabilities, eliminating the need for warm-up or cool-down periods. This saves time and improves operational efficiency.
  • Heat Management: LED curing systems generate less heat compared to traditional curing methods. This is particularly beneficial for heat-sensitive materials or applications minimizesing the risk of material distortion or discoloration.
  • Environmentally Friendly: LED curing systems do not contain mercury or other hazardous materials, making them more environmentally friendly.
  • Versatility: LED curing systems offer precise control over curing parameters such as intensity and wavelength. This allows for customization and optimization of the curing process for different materials and applications.
Slide
What should be checked during the process of UV LED upgrade
Compatibility

Ensure that the LED UV curing system is compatible with your existing equipment and processes.

Ensure that the LED UV curing system is compatible with your existing equipment and processes.

Ensure that the LED UV curing system is compatible with your existing equipment and processes.

Wavelength

Make sure the LED system you choose emits the appropriate wavelength for your ink or coating.

Make sure the LED system you choose emits the appropriate wavelength for your ink or coating.

LED UV curing systems offer a range of wavelengths. Make sure the LED system you choose emits the appropriate wavelength for your curing application. Different materials require different UV wavelengths for optimal curing.

Energy Efficiency

Evaluate the power consumption and operating costs of the LED system

Evaluate the power consumption and operating costs of the LED system

LED UV curing systems are known for their energy efficiency compared to mercury UV curing. Consider the energy savings you can achieve by switching to LED technology. Evaluate the power consumption and operating costs of the LED system to determine the potential cost savings.

Curing Speed

ssess the curing speed requirements of your application and ensure that the LED system can meet or exceed those requirements.

Assess the curing speed requirements of your printing and ensure the UV LED can meet or exceed.

LED UV curing systems can offer faster curing times compared to mercury UV curing. Assess the curing speed requirements of your application and ensure that the LED system can meet or exceed those requirements.

Heat Management

Consider the impact of reduced heat generation on your curing process.

Consider the impact of reduced heat generation on your curing process.

LED UV curing systems generate less heat compared to mercury lamps. This can be beneficial for heat-sensitive materials or applications where excessive heat can cause issues. Consider the impact of reduced heat generation on your curing process.

Lifespan and Maintenance

Evaluate the lifespan of the LED system and consider the maintenance requirements.

Evaluate the lifespan of the LED system and consider the maintenance requirements.

LED UV curing systems generally have a longer lifespan compared to mercury lamps. Evaluate the lifespan of the LED system and consider the maintenance requirements. Determine if the longer lifespan and reduced maintenance will provide cost savings in the long run.

Cost Considerations

Consider the return on investment (ROI) and determine if the benefits outweigh the upfront costs.

Compare the initial investment cost of upgrading to LED UV curing with the potential long-term savings in energy consumption, maintenance, and replacement lamp costs. Consider the return on investment (ROI) and determine if the benefits outweigh the upfront costs.

Compare the initial investment cost of upgrading to LED UV curing with the potential long-term savings in energy consumption, maintenance, and replacement lamp costs. Consider the return on investment (ROI) and determine if the benefits outweigh the upfront costs.

You Need An Expert in UV Curing for Your Printing and Packaging Business
Sheet-fed offset printing machine with iUV uv LED curing system

When you upgrade to LED UV curing system,you need UV technology experts to help you. IUV handle over 600 annual cases of LED uv curing upgrading and UV retrofit projects and our UV LED system has been functioning in almost any model of printing press in the market,

We  can provide valuable insights and help you with the most suitable LED UV curing solution for you!

Contact IUV's LED UV Expert

Send message