Discover the transformative impact of IUV’s advanced LED UV curing system on CCL Label Tianjin’s Gallus ECS-340 Flexo press.
The global label printing industry is continuously evolving, with a growing demand for high-quality, eco-friendly, and cost-effective solutions.
- As a leader in this sector, CCL Label Tianjin, part of the world-renowned CCL Label group, has always been at the forefront of adopting innovative technologies to enhance their printing capabilities.
- This case study delves into the recent collaboration between IUV and CCL Label focusing on the upgrade of their Gallus ECS-340 Flexo printing press with IUV’s advanced LED UV curing system.
Project Background:
CCL Label Tianjin, known for its commitment to excellence in label printing, sought to upgrade their existing Gallus ECS-340 Flexo printing press to meet the increasing market demands for faster production times, superior print quality, and reduced environmental impact.
The Gallus ECS-340, a high-performance press, was identified for its potential to benefit significantly from the integration of IUV’s LED UV curing technology.
System Integration and Features:
The IUV LED UV curing system was meticulously integrated into the Gallus ECS-340 press, leveraging the following key features:
- High Luminous Efficiency: The system’s high UV energy density and uniform distribution ensure consistent curing, leading to uniform and vibrant print quality across the entire label surface.
- Energy Savings: With over 70% energy savings compared to traditional mercury lamps, the IUV system contributes to CCL Label Tianjin’s sustainability goals while reducing operational costs.
- Long Service Life: The LED lamps boast an impressive lifespan of up to 50,000 hours, minimizing maintenance and replacement costs.
- Environmental Sustainability: The mercury-free and ozone-free operation aligns with CCL Label’s environmental ethos, reducing the carbon footprint of their printing processes.
- Modular Power Supply System: IUV’s innovative design allows for scalability and adaptability to various production needs, ensuring efficient power distribution and optimal curing performance.
- Automatic Width Measurement Sensor: This technology adjusts the UV light coverage in real-time based on the substrate width, further enhancing energy efficiency and ensuring precise curing.
Implementation and Benefits:
The integration of IUV’s LED UV curing system into the Gallus ECS-340 press at CCL Label Tianjin’s facility has yielded several significant benefits:
- Enhanced Production Efficiency: The rapid curing capability of the LED system has accelerated production times, enabling CCL Label to meet high demand without compromising print quality.
- Improved Print Quality: The uniform curing process has virtually eliminated print defects, enhancing the visual appeal and durability of the labels.
- Significant Energy Savings: The energy-efficient system has led to a notable reduction in electricity consumption, contributing to cost savings and environmental sustainability.
- Operational Flexibility: The modular design of the IUV system allows for easy adjustments and future expansions, ensuring that CCL Label’s printing operations remain adaptable and future-proof.
The power of innovative technology in driving industry progress.
